How Alo Yoga Clothes are Made in a Factory | Why is Alo so Expensive?
By Factory Window
Summary
Topics Covered
- Studio-to-Street Athleisure Revolution
- Fabric Blends Dictate Performance Silhouettes
- Ethical Production Ensures Sweatshop-Free Scale
- Sustainability Tracks Raw Materials Fully
- Yoga Meets California Street Fashion
Full Transcript
gone are the days when fashion and sports were existed separately for two entrepreneurs this intersection between fashion and the performance of sportsware led to the emergence of the
luxury athleisure brand Alo yoga kickstarting a movement where yoga wellness and fashion exist within the same realm today we're taking a behindth scenes look at how Alo yoga Blends
functionality form and fashion into its diverse range of athleisure and accessories Alo yoga's production process begins with the design of the
clothing accessories and shoes this process starts with determining the overall theme of each collection the fashion elements that the brand wants to capture and the desired performance
characteristics one of Alo yoga's philosophies is to create Athletic Apparel that can seamlessly transition from the studio to the street this means that their product designers have to
create designs that combine style and functionality part of this includes providing a wide range of motion in the clothes supporting the body to prevent injuries during workouts and incorporating other
features such as breathability and odor prevention Alo yoga designs draw inspiration from different sources including contemporary fashion trends The Works of outstanding designers
nature architecture and travel they also draw inspiration from reimagining existing Styles Alo yoga also releases seasonal collections usually inspired by
seasonal Trends and activities around that season an example is their adier 24 collection themed around winter and skiing as part of the design process the design team also works out other
features of each collection including the fabric to be used the sizing the drape the fit and movement of the item once worn and comfort by the end of the
design process the design team creates different views of the clothing shoes or accessories including the backs sides fronts the types of seams and other
additional elements [Music] during this step Alo yoga designers turned the design produced in the first step into patterns to guide the
production process during pattern making the entire garment piece is broken down into its constituent elements and these are drafted with their respective measurements into patterns the
measurements used depend on the company's standardized guidelines the pattern making process is a collaboration between the design and pattern making teams to ensure that the
functional and style elements are captured in the patterns this includes correctly positioning functional elements like Pockets waistbands drawstrings straps and seams each
pattern also has directions on how each piece of acore combines with other pieces to form the hole and directions on cutting the fabric material selection is the third
stage in Alo yoga production process they use different materials based on the performance and properties desired in the final product the materials chosen also vary based on the collection
but all materials are chosen with performance in mind Alo yoga uses fabric blends to give its Fabrics the desired performance capabilities these properties include compression
stretchability moisture wicking properties their feel against the skin weight and antimicrobial properties to prevent odor after yoga in most cases
the Fabrics used for male and female collections will vary due to the different body forms and desired silhouettes of the worn pieces Fabrics chosen for women's clothing tend to be
more elastic while those chosen for men tend to be more drapey the common Fabrics used for women's apparel include airlift which is a combination of 82%
polyester and 18% elastan Alo yoga uses this material to manufacture sportsare for high-intensity workouts yoga and pilates the fabric is a doublek knit
performance fabric with features such as high compression and four-way stretchability for a wider range of motion airlift is also lightweight moisture wicking and has antimicrobial
properties alos soft is another common fabric that Alo yoga uses for women's apparel it consists of 87% polyester and 13% elain giving the fabric four-way
stretchability and breathability alosoft also has good moisture with wicking capabilities making it suitable for hot and sweaty workouts like airlift this
fabric features antimicrobial properties airbrush fabric is designed for medium intensity workouts it consists of 87% nylon and 133% elastine giving the
fabric breathability and stretchability seamless is an Innovative fabric using a circular knit that ensures the leggings made from it do not have any irritating seams the fabric is breathable and
comfortable with good moisture w stretch ability and antimicrobial properties alol luux is another fabric often used for the company's Luxury Line of women's yoga apparel it's a soft fabric with the
warmth comfort and feel of cashmere it has good moisture wicking properties and is lightweight Alo yoga uses the fabric to manufacture its range of loungewear Alo yoga uses different material Blends
for their range of men's athleisure with a heavy focus on performance these Fabrics include conquer which is a blend of 9 4% polyester and 6% elastine it is
a soft fabric designed for hot weather and high sweat workout thanks to its moisture wicking properties the elastine in the fabric makes it slightly stretchy but prevents the fabric from clinging to
the body when worn repetition is another high- performance fabric Alo yoga uses for men's clothing it contains 86% polyester and 14% elastine resulting in
a lightweight fabric suitable for lifting training and running clothes Triumph is a blend of 50% polyester 25% cotton and 25% rayon it is a drapey
fabric that makes it suitable for multiple uses including working out and lounging Alo yoga is involved in the production of its unique blend of fabrics for its athleisure wear when
creating these Blends the process starts with sourcing raw materials from ethical suppliers these materials include the fibers used in creating these Fabrics the company then works with spinners and
knitting factories in North America and Asia to produce the Fabrics required for their athleisure wear these Fabrics are then shipped to their dying facilities for coloring Alo yoga uses eco-friendly
dye in its processes their dying is centralized in the Bell canvas facility to ensure color consistency the dying process starts with color development the colors to be used in any collection
are determined during the design stage with the components of each color communicated to the color development team once developed the Fabrics are passed through the automated and mechanized dying machines that ensure
consistent color distribution the dyed fabric is then dried and finished in Readiness for cutting during the production process in addition to sports wear Alo yoga also produces other
clothing items including jackets made from materials such as faux fur cashmere and polyester Alo yoga uses vegan leather and recycled rubber for their shoes
prototyping involves producing several samples of the approved design before mass production Alo yoga does this to ensure that their new collections meet the performance comfort and fit goals
they have during the design phase the prototypes are tested inside Alo yoga studios where they are subjected to similar conditions that the final user will endure they are then tested for
their breathability moisture wicking properties comfort and other performance metrics if they pass these tests the designs are approved for mass
production Lo yoga produces its Apparel in clothing in 100% sweat shopf free facilities that are also certified by RP for Humane and ethical practices the company has an Alo yoga employee
overseeing the daily operations of each production facility to ensure adherence to their ethical production standards their production facilities incorporate certain sustainability measures including the use of water water
efficient dieses to minimize water usage and low to no waste production principles Alo yoga uses the production facilities of its sister brand Bella canvas to manufacture its apparel the
production process involves several steps the production team first receives the production guidelines and patterns for the collection under production these patterns and guidelines direct fabric cutting and assembly the pieces
are cut according to the patterns ensuring to include all the desired sizes the company invests in automated cutting cutting facilities for precision and consistency ensuring that all pieces
are cut to the right sizes the scraps generated in this process are recycled the garments are then assembled following the product specifications the company assembles most of its active Weare in the US factories but also
outsources of sewing services to factories in Asia and Central America Alo yoga expects these factories to adhere to its eco-friendly and Humane manufacturing processes once assembled
finishing touches are added to each item these finishing touches include drawrings zippers and labels with production sizing and Care information Lo yoga Prides itself on
non-c compromise in the quality of its clothing and accessories the Quality Control process starts early in the design process during the design the team ensures that each item is designed
for high performance including the placement of breathability mesh seams that don't chafe and comfortable form-fitting design the next quality check happens at the material selection
stage at this point the company checks the fabric for defects that could be transferred to the final product these include Poe knitting or holes in the fabric Alo yoga uses automated cutting
machines to ensure accuracy when cutting fabric that said the items are still checked to ensure a proper fit sewing is done using human labor thus necessitating care during the process
and quality checking once the garments are assembled this check includes checking that each part of the clothing is well stitched loose threads are removed and all seams are straight the
complete garment is also checked for size color consistency and labeling before it can be approved for packaging the items that pass the company's quality control checks are
packaged in branded packaging boxes and transported to Alo yoga warehouses and Readiness for shipping to customers Alo yoga has multiple stores across the US us and some in Canada customers can
visit one of these stores or shop directly from the company's website they ship their products internationally part of Alo yoga's distribution strategy involves collaborating with high-profile
influencers and celebrities to Market their products and penetrate new markets some collections may be advertised beforehand opening them up for pre-orders the company also holds yoga
themed events in various stores also called sanctuaries where customers have the option of taking yoga class classes in addition to working with celebrities and influencers lo yoga collaborates
with yoga instructors to build its brand awareness the company also incorporates user generated content as part of this initiative Lo yoga Prides itself on its
ethical manufacturing processes most of its apparel and clothing are manufactured in the US and their Los Angeles facilities they also have contacted facilities in Asia as part of
its e ethical manufacturing commitment the company does not use dyes and chemicals that are harmful to the environment they also treat their Wastewater to remove hazardous elements before disposing of it the company also
commits to reducing the waste from its manufacturing processes it does this by repurposing and recycling fabric scraps generated from cutting clothing these scraps are also sold to vendors for use
and stuffing dolls or upholster Energy Efficiency is also part of the company's commitment to eco-friendly manufacturing the facility in Los Angeles cuts on its energy use by using skylights and solar
power in addition to providing a car charging station to encourage employees to use electric or hybrid cars Bella canvas meets the manufacturing needs of Lo yoga including working with suppliers
of raw materials and Contracting factories for outsourcing needs as part of the company's ethical manufacturing initiatives they work with suppliers who adhere to their strict ethical
guidelines as well as regulatory requirements around Fair compensation of workers safe working environment anti-slavery laws and child labor laws in addition the company works with older
companies that have put measures in place to promote eco-friendly manufacturing processes the company has built mechanisms to track the origin of its raw materials from the growing of
fibers on the farm to the processing of textiles in its partner factories such measures include regular audits of their suppliers and partners compliance and the zero tolerance stance on partners
that fail to comply with their code of [Music] conduct Alo yoga is the brainchild of two childhood friends Danny Harris and
Marco de George the two were already in business together with her brand Bella canvas when they had started in the 1990s the two had turned to yoga to address their respective problems de
George for his back injury and Harris for his anxiety yoga benefited them greatly and they wanted to share its goodness with the world their idea was to incorporate the mindful movements of
yoga into everyday life they decided to do this by creating yoga clothes that incorporated California Street fashion styles and yoga resulting in the aloe
yoga brand which they co-founded in 2007 aloe stands for air land and water symbolizing the company's commitment to sustainability and the pursuit of connecting with nature through
mindfulness and yoga the brand became a hit among celebrities including Kendall Jenner Haley Bieber and Gigi Hadid in 2020 part of this was the Luxury Line of
yoga clothing but also the company's commitment to Wellness energy conservation and commitment to a culture promoting plant-based and organic foods within the company the increasing focus
on at home fitness also propelled the growth of this company from another E Leisure brand to its status as a luxury brand Alo yoga was established to provide high performance and comfortable
clothing for yoga and has since grown to include Pilates running training and Tennis originally Alo yoga sold luxury sportsware for women and added a men's
sportsware line in 2015 and Footwear in 2023 their product range includes ath leure wear for women including leggings tops sports bras skirts dresses onesies
and jackets the product range from men includes boxers shirts and shorts there are also unisex products including sweatshirts jackets hoodies recovery
slippers sneakers and slides they also have an accessory Line featuring hats bags yoga equipment yoga mats socks sunglasses jewelry and hair accessories
Alo yoga's accessory line is designed to complement other pieces in men's and women's at leisure while meeting their needs for storage for their yoga mats in addition to its expanding product range
Alo yoga began aggressively expanding its distribution Network by opening new stores in North America and Europe Alo yoga lives by its brand values providing its employees with yoga studios where
they practice up to two times every day the company also has a plethora of community engagement activities that spread the goodness of yoga and mindfulness to different communities
including children Lo yoga set out to change the practice of yoga by introducing clothing and apparel that seamlessly transitions from the studio to the street their production process
is straightforward involving in-house design and production let us know in the comments if you have own to set from Alo yoga and what you feel about its performance and comfort thank you for watching the video and don't don't
forget to subscribe and turn on your notifications so you never miss another upload
Loading video analysis...