How Close Are We to Solid-State Batteries?
By Undecided with Matt Ferrell
Summary
## Key takeaways - **Solid-State Battery Hype vs. Reality**: The term 'solid-state battery' has become a marketing buzzword, with companies using varying definitions and some even including small amounts of liquid electrolyte. [00:20] - **Real-World Progress: MG4 and Mercedes EQS**: The MG4 offers a semi-solid-state battery for under $15,000, while a Mercedes EQS achieved 749 miles on a single charge with Factorial Energy's battery, demonstrating tangible advancements. [00:42], [04:58] - **Manufacturing Hurdles Remain Significant**: Challenges like temperature sensitivity, dendrite growth, SEI layer formation, and maintaining electrode contact add complexity and cost, hindering mass production. [10:44], [11:43] - **Commercialization Timelines are Aspirations**: Despite pilot plants and promising demos, projected commercialization dates like 2028 or 2030 are likely aspirations rather than firm promises due to ongoing development and manufacturing challenges. [14:20] - **Cautious Optimism, Healthy Skepticism**: While not the revolution promised a decade ago, meaningful progress in safer and better batteries is occurring, but it's crucial to maintain skepticism about all claims. [15:40]
Topics Covered
- Solid-State Battery Hype: Are We Being Sold Another Round?
- Do Solid-State Battery Definitions Even Matter?
- Solid-State Batteries: Still Years Away from Mass Production?
- Hidden Hurdles: Why Solid-State Battery Production Remains Difficult.
- Cautious Optimism: Real Progress Amidst Solid-State Skepticism.
Full Transcript
If you've been following battery tech
for the past decade, you've heard the
solid state battery story before. Toyota
promised them by 2025. Samsung said they
were just around the corner.
QuantumCape's stock soared on promises
of a revolutionary battery. And yet
here we are still driving cars with the
same lithium-ion tech. And if the
sliding deadlines weren't enough of a
headache, the term solid state battery
has become a marketing buzzword and is
quickly losing meaning as a result. But
here's the thing. 2025 and 2026 might
actually look a little different.
Companies aren't just filing patents
anymore. They're opening factories.
They're putting innovative new batteries
in actual vehicles. Mercedes just drove
749 mi on a single charge with one. MG
is taking pre-orders for a car with a
semi-olid state battery for under
$15,000.
So, is this finally it? Are solid state
batteries, or at least their close
relatives, finally here, or we just
being sold another round of hype? I'm
Matt Ferrell. Welcome to Undecided.
This video is brought to you by Incogn.
Before we dive into who's shipping what
we need to address a credibility crisis.
Remember our investigation into
Yoshino's so-called solid state battery?
Well, when the company Tech Insights
cracked it open, they found liquid
electrolyte in both the anode and
cathode. So, was it not a solid state
battery? Well, yes and no. Solid state
battery has become kind of an umbrella
term. What you're probably picturing is
an all solid state battery or an ASSB
which means there's zero liquid.
However, there's also semisbs where less
than 10% of the electrolyte is liquid.
Less than 5% means it's a quasi SSB. The
catch, these definitions aren't
universally agreed upon. As
QuantumCape's Tim Holm told me, each
company has their own thresholds. Some
don't even base it on liquid content.
They base it on performance instead.
Have you ever been in the middle of
eating ice cream only to notice that
it's actually labeled as frozen dairy
dessert? It's a lot like that, except we
don't have a USDA equivalent for solid
state batteries. So, here's my take. I'm
not sure it matters that much. What
matters is the user experience. Does it
charge faster? Give you more range? Is
it safer? If a battery charges to 80% in
10 minutes and won't catch fire when
it's punctured, I don't care if it has
3% liquid electrolyte or zero. The terms
are becoming meaningless. And combined
with ever sliding deadlines, we've got a
real credibility crisis. Even if this
boom of prototypes and pilot factories
is real, commercialization still lies
beyond what experts call development
hell. ID Tech X's vice president for
research, who's Dr. James Edmonson, told
Forbes, "While progress is generally
being made, he thinks real
commercialization is still years away.
In terms of seeing them in larger
production volume vehicles, we wouldn't
expect that until early 2030s. Even by
2035, we are predicting just over 100
gatt hours of capacity for solidstate
batteries, compared with our prediction
for the overall EV car at around 3,800
gatt hours in the same year. At this
point, it's a necessity to be skeptical
about any and all SSB claims. So, let's
look at what's actually real, what's
close, and what's still just promises.
Let's start with what you can actually
get, your, hands, on,, or, at least, pre-order
right now. Well, depending on what part
of the world you're in, Chinese company
SIC Motor officially opened up pre-sales
for the allnew MG4 model this past
August. This makes it among the first
mass-produced vehicles to sport a
semi-olidate battery. And yes, it's a
semiolidate battery with a reported 5%
liquid electrolyte, not a full all
solidstate battery. SIC claims its
battery successfully passed safety
tests, including a three direction
needle penetration test without any
smoke. But it's also not stated, at
least not in English, if those are
in-house or third party tests. There's
not a lot of reporting about what the
exact stats of the battery are. But
based on information revealed during a
July media event, the semi-olidstate
battery will have a range of about 537
km or 333 mi and an energy density of
about 180 W hours per kilogram. That
said, I still haven't heard a peep about
how fast it charges. The MG4 has a
handful of versions, but it only looks
like the most expensive option, the
Anin, will include the semi-olid state
battery, and it will retail for the
pretty reasonable 102,800
yuan or about $14,290.
I don't want to overhype this in part
because the engine version hasn't
delivered yet, but it's nice to see that
at least, some, kind, of, solidstate, battery
techbased car making it to
commercialization's finish line. In the
case of this car, it sounds like this is
more about safety benefits. Then there's
Mercedes-Benz partner with Factorial
Energy. Factorial is a new face for the
channel. In 2023, the company opened an
SSB plant in Massachusetts. Its lineup
includes the FEST quasi solid state
battery and the Solstice all solidstate
battery. I can't find anything stating
if this plant will be producing the
Fest, the Solstice, or both. Though
keep in mind that the plant predates the
Solstice announcement. Mercedes just
completed a long-distance test with its
EQS model equipped with Factorial's
solidstate battery, and the result was
impressive. 749 mi on a single charge.
That's not a lab result under perfect
conditions. That's a real car on real
roads. Mercedes says the test EQS use
Factorials Solstice all solidstate
battery technology. These aren't
vaporware. They're functioning vehicles
proving the technology works outside
controlled lab environments, but they're
also not quite the revolutionary leap
the hype machine promised us for the
past decade. So, what about the
companies claiming they're just months
away from mass production? We'll dive
into the major automakers that have
opened up pilot plants with bold
promises in a moment. But first, while
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for supporting the channel. Now, back to
those pilot plants and their promises.
Now, let's look at who's getting very
close. Several major players have pilot
production lines running, which means
they're past the lab stage, but not yet
at mass production. Pilot plants are the
final gate before commercial production.
QuantumCape partnered with Volkswagen
Group to put its QSE5 solidstate battery
in the new Ducatti V21L electric racing
motorcycle. The QSE5 has a 844Wh per
liter energy density, charges from 10%
to 80% in around 12 minutes, and
Volkswagen says it's capable of race
level power outputs. The all-electric
V21L had 150 horsepower and hit 170 mph
on the Magello circuit. The QSC5s are
being produced via the Cobra separator
system, which we explored last year
which heat treats their batteries oxide
separator 25 times faster. I can't find
independent info on what subspecies of
Cellstate battery the QSC5 is, but what
matters is whether performance and
timelines match the promises.
QuantumCape initially aimed for
commercial production in 2024, and in
2025, they began shipping samples to
launch customers with field testing
starting in 2026. That's progress, but
field testing isn't commercial
production, and the timeline keeps
sliding a little bit. Next up is Solid
Power and BMW working on an all
solidstate battery for the new BMW i7.
Solid Power clearly states that this
battery is an all solid state battery.
The company has worked with BMW since
2016, and this particular solid state
battery is sulfidebased. The big
advantage, sulfide solidstate batteries
can be produced with industry standard
roll-to-roll manufacturing equipment.
This could be critical because finding
cost-effective ways to manufacture solid
state batteries at scale remains an
ongoing challenge. Solid Power claims it
can manufacture solid state batteries 15
to 35% cheaper than competitors.
However, BMW and Solid Power's own press
releases note that further development
steps are required. Not exactly
confidence inspiring, especially when
Solid Power was saying in 2020 that they
were hoping to sell batteries by 2021.
We've heard these optimistic timelines
before. While we're on solid power
let's talk about its partner SKON, one
of South Korea's powerful family-owned
conglomerates known as Cables. SKON has
its own all-state battery and claims it
can mass-produce it using warm isostatic
pressfree or WIP technology. This
technique reduces pocity and increases
density, suggesting SKON's solid state
batteries have a ceramic core, but
that's not clearly stated. WAP applies
uniform pressure to electrodes at
elevated temperatures improving energy
density and performance while minimizing
heat generation and the results an
energy density of 800 W hours per liter
which is twice what lithium ion nickel
manganese cobalt batteries offer.
However, cell sealing proved difficult
to automate so tapped solid power for
help. Things seem to be working out and
they opened a 50,000t pilot plant in
Dejon, South Korea in September and
moved their release date from 2030 to
2029. They actually moved it up.
Surprising given the history of sliding
deadlines, although 2029 is still 4
years away. Then there's Nissan claiming
it'll have all solidstate battery
vehicles by 2028. The company is
developing in-house batteries but
partnered with US-based LICAP for
cathode electrode production process
technology. The battery stats are
unclear. We can make some educated
guesses maybe by looking at LICAP's
numbers, but that's just a guess. Nissan
reached out to LICAP for its activated
dry electrode technology, which
manufactures electrodes without
solvents. Ordinarily, solvents melt
battery layers together for better
charge flow. But manufacturers have to
wait for electrodes to dry, then
recapture the solvents for reuse. Both
processes are timeconuming and
expensive. Nissan figures skipping these
steps will significantly reduce
manufacturing costs, but the company
only opened a pilot plant earlier this
year, so we'll be waiting a while to see
if that's true.
That's a lot of different approaches to
solidstate batteries coming down the
pipeline. Surely, one of them has to
make it, right? Well, before any of us
get too excited, let's talk about what
they're not telling you, because there
are serious manufacturing challenges at
play that could delay or even derail
these timelines. First off, temperature
sensitivity. Some solid electrolytes
only perform well at elevated
temperatures or suffer when it's humid
which isn't ideal in the real world. In
colder climates, this necessitates the
need for heavy energyintensive internal
heating systems. And these eat into the
energy savings, making the car heavier
which harms your range and drives up the
overall costs. This isn't a minor
inconvenience so much as a fundamental
challenge. It affects where and how
these batteries can be deployed. Plus, a
paper from Clemson University's
Department of Electrical and Computer
Engineering points out life cycle is
still an issue. This is where dendrites
come back into the picture again because
they get bigger every time a battery is
used. The solid state battery buzz makes
it sound like this is a solved problem.
As we've seen, there's a lot of
strategies for managing dendrites, but
there's still a concern. They can pierce
through a solid electrolyte just like
they do with a liquid one, causing
internal short circuits. Different
materials have their own way of handling
this, but no approach has completely
eliminated the problem. Less dramatic
but no less important is the solid
electrolyte interphase or SEI layer.
This is a metallic layer that builds up
around the electrodes with repeated use.
It simultaneously eats away at the
electrolyte to build itself while making
it harder for lithium ions to pass from
one electrode to the other. It usually
drops the battery's capacity and overall
just harms the performance. And much
like dendrites, there are ways to manage
this, but none of them are easy or
cheap. There's also the challenge of
maintaining good contact between the
solid electrolyte and the electrodes.
Unlike liquid electrolytes that flow and
maintain contact naturally, solid
materials can separate or develop gaps
during charging and discharging cycles.
This increases resistant and reduces
performance over time. Some companies
are using various pressing techniques or
composite materials to address this, but
it adds complexity and cost to
manufacturing. That's all before we get
into the difficulty of mass production.
Even if we solve all those challenges
and right now that's a big if, can we
implement them efficiently and cost
effectively at scale? That remains to be
seen. Manufacturing solidstate batteries
requires different processes, different
equipment, and different quality
measures than conventional lithium ion
production. The industry has decades of
experience optimizing lithium ion. Solid
State is starting from scratch. Each
company we've discussed is forging its
own path to viable solid state
batteries. Some are betting on sulfides
others on oxides or polymers. Some are
going for pure solid state and others
are accepting small amounts of liquid
electrolyte as a pragmatic compromise.
This diversity of approaches is both
encouraging and concerning. It's
encouraging because it means lots of
smart people are attacking the problem
from different angles. It's concerning
because it suggests that there isn't a
clear winner yet and some of these bets
just won't pay off.
So, where does this leave solidstate
batteries? It's challenging to separate
the hype from facts. And how many of
these solid state batteries will really
truly be all solid state when you crack
them open? As promising as these
techniques and pilot plants can be
there's still nothing solid to hang on
to just yet. The sheer variety of
technologies under the umbrella of the
term solid state battery means that it's
really difficult to give the technology
a singular rating on NASA's
technological readiness or TRL scale.
Some of these like the new developments
from Huawei and DICP are still on the
lab bench putting them at a five at
best. The various auto manufacturers are
plowing ahead with tech that's passed a
real world demo or two. Others are so
confident in their tech that they're at
the pilot plant stage. Fleet proven
systems like this would mean a TRL of
seven or eight. I think by now it's
clear that the deadlines like 2028 or
2030 are more aspirations than promises.
It's very possible that all these
deadlines are just going to be pushed
forward yet again as the
commercialization process hits more road
bumps. After all, a pilot plant is only
a test and sometimes you fail a test.
It's all part of the process and
completely normal. And yet, the
challenges of mass-producing a true
solid state battery and a history of
people saying, "The next year or two, we
promise," leaves me a little more
skeptical. I really hope I'm wrong in
the next few years do see a dawning of
the solid state battery age. But I'm not
holding my breath. Again, these
commercialization road bumps are part of
the process. On the other hand, who
cares if a battery is not in fact fully
solid state, so long as it does what it
says on the tin. If a battery really can
charge to 80% in less than 12 minutes
while maintaining a decent cycle life
and energy density, then I'm not going
to get hung up on whether it's a true
all solidstate battery or a semi-olidate
battery. The MG4 proves that solidstate
adjacent technology can reach consumers
at reasonable prices. The Mercedes test
proves that range improvements are real
and substantial. The pilot plants prove
that major manufacturers are committed
enough to invest serious money. All
that's to say, you better believe it
that we'll be revisiting these companies
in 2028 and 2030 to see if any of these
promises materialize. For now, I'd say
we're in the cautiously optimistic but
maintaining healthy skepticism zone. Not
the revolution we were promised a decade
ago, but meaningful progress towards
better, safer batteries is happening.
But what do you think? Are solid state
batteries going to actually happen and
become another great option for energy
storage? Jump in the comments and let me
know. You can also check out the
extended cut of this video over on
Patreon if you'd like to join. The
link's in the description. Be sure to
listen to my follow-up podcast still to
be determined while we keep this
conversation going. Keep your mind open
stay curious, and I'll see you in the
next
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